Falcon
Well-Known Member
Heres a restoration I did while I was still at school. It is a steel cased 30x170 Dummy round, with holes drilled in the case and a wooden rod inside. I was given it by a guy at a car boot sale who said he'd bring down "a rusty shell in his garage". Apparently he found it on a beach. I thought he was going to turn up with something live, luckily it was a dummy. He gave it to me for free to get it out of the way.
It was in an awful state when I got it, completely rusted, all paint gone.
To restore it I simply put it in a lathe in the school workshop, ran it at about 500 rpm and ran some emery paper over it while it was spinning to take off all the rust. I turned the aluminium nose cone down in length by a few mm, as the very end of it was bashed beyond revovery. I also ran some emery paper over that while it was in the lathe and then polished it with brasso to make it shiny again (like it should be, unlike brass) I then re-sprayed it in its correct colours from a photo of a complete round I found on the net. Here is the finished round. It is slightly pitted but turned out quite well compared to the state it was in when I got it. It is not in 100% condition if you look closely, but it looks good on display.
It was in an awful state when I got it, completely rusted, all paint gone.
To restore it I simply put it in a lathe in the school workshop, ran it at about 500 rpm and ran some emery paper over it while it was spinning to take off all the rust. I turned the aluminium nose cone down in length by a few mm, as the very end of it was bashed beyond revovery. I also ran some emery paper over that while it was in the lathe and then polished it with brasso to make it shiny again (like it should be, unlike brass) I then re-sprayed it in its correct colours from a photo of a complete round I found on the net. Here is the finished round. It is slightly pitted but turned out quite well compared to the state it was in when I got it. It is not in 100% condition if you look closely, but it looks good on display.